Leaching analysis laboratory according to USP 1663 and USP 1664

Chemical analysis Problem solving R&D support
More than 140 people
More than 140 people at your service
5200 m² laboratory
5200 m² laboratory + 99% of services are provided in-house
Accredited laboratory
Accredited laboratory COFRAC ISO 17025

As a pharmaceutical manufacturer, you wish to perform a leaching analysis in accordance with USP 1663 and USP 1664.

Understanding the impact of USP 1663 and 1664 on E&L analysis following USP 661-2.

Switching to USP 661-2 is the first step in ensuring that plastic packaging does not contaminate medicines.

USP 1663: identification of extractables
USP 1664: identification of leachables

What are USP 1663 and USP 1664 about?

USP 1663 and USP 1664 are United States Pharmacopeia (USP) guidelines focused on assessing the leaching risks of packaging materials in contact with pharmaceutical products.

USP 1663

This section focuses on the identification and quantification of extractable compounds likely to be released from packaging materials into the drug. This includes establishing protocols for the extraction and analysis of chemical compounds that could migrate from packaging or delivery systems into the drug product. The aim is to understand the profile of extractables to assess potential risks to drug stability and patient safety.

USP 1664

This section complements USP 1663 by focusing on leachates, i.e. chemical compounds that are actually transferred from the packaging material to the drug product under normal conditions of use. USP 1664 aims to assess the impact of leachates on the quality, efficacy and safety of the drug product, using analytical methods to detect and quantify these compounds.

FILAB supports pharmaceutical manufacturers in leaching analysis according to USP 1663 and USP 1664

Why choose FILAB for your USP 1663 and USP 1664 analyses?

The FILAB laboratory, expert in materials analysis and characterization, offers guidance to manufacturers on how to assess and control potential contamination of pharmaceutical products by packaging materials.

Our techniques

Gas chromatography: GC-MS

Liquid chromatography: HPLC-MS, HPLC-MS/MS

ICP: ICP-AES, ICP-MS

What is leaching risk?

The risk of leaching, in the context of the pharmaceutical industry and packaging materials, refers to the potential for chemical substances to transfer from the packaging material to the pharmaceutical product.

This phenomenon can occur when chemical compounds present in packaging materials, such as plastics, rubbers, inks, adhesives, and coatings, migrate into the medicine they contain. This migration process is often referred to as ‘leaching’.

What are the risks associated with leaching?

The risks associated with leaching include:

Contamination of Pharmaceutical Products: Leached chemicals can contaminate medicines, affecting their purity, stability and safety.
Alteration of Drug Properties: Leached compounds may interact with active ingredients or other components of the drug, potentially altering its efficacy, stability, or dissolution profile.
Risks to Patient Health: If the leached substances are toxic or irritating, they may pose a direct risk to the health of patients using the medicine.
Regulatory Non-Compliance: The presence of unapproved leachates or leachates in quantities exceeding authorised limits may lead to compliance issues with pharmaceutical regulations, such as those established by the USP, FDA, and other regulatory bodies.

Did you know?

FILAB laboratory is COFRAC ISO 17025 accredited on the following scope, since 2015: Analysis and determination of elemental impurities and minerals including heavy metals by ICP-AES and ICP-MS in cosmetic and pharmaceutical products according to European Pharmacopoeia 2.4.20 and USP 233

FAQ

What role does DSC play in extractables and leachables studies (USP 1663/1664)?

DSC helps identify the thermal profiles of materials, enabling the detection of structural changes that may influence the release of substances in pharmaceutical products.

The filab advantages
A highly qualified team
A highly qualified team
Responsiveness in responding to and processing requests
Responsiveness in responding to and processing requests
A COFRAC ISO 17025 accredited laboratory
A COFRAC ISO 17025 accredited laboratory
(Staves available on www.cofrac.com - Accreditation number: 1-1793)
A complete analytical park of 5,200m²
A complete analytical park of 5,200m²
Tailor-made support
Tailor-made support
Video debriefing available with the expert
Video debriefing available with the expert
Anaïs DECAUX Customer Support Manager
Ask for your quote