Metallurgical characterization of welding scrapings and residues
Your needs: carry out the metallurgical characterization of your scrapings and welding residues
Steelmakers, foundries, manufacturers, and suppliers face significant strategic challenges that require you to monitor the quality of your welds. FILAB, a metallurgical and steelmaking analysis and metallurgical failure laboratory, is here to help.
Whether used in the aeronautics, automotive, medical, railway, or nuclear industries, metal alloy parts perform strategic mechanical functions for the safety of people and property.
Our solutions: supporting manufacturers in the metallurgical characterization of welding scrapings and residues
FILAB, a laboratory comprised of experts in metallurgical analysis and failure characterization, offers analytical services, from the design to the manufacturing and implementation of products with metallic components.
With its experience and state-of-the-art analytical equipment, FILAB has a wide range of tools specific to the metallurgical sector, enabling it to provide the following services:
Thus, combined with chemical composition and mechanical property controls, metallurgical expertise allows for the characterization of metallurgical scrapings and welding residues.
Our analysis services on scrapings and welding residues
Chemical analysis of scrapings
Analysis of the size, shape and distribution of scrapings on welded surfaces
Detection of undesirable elements (sulfur, chlorine, etc.) which can promote corrosion
Determination of metallic phases present
Microhardness tests on scrapings and sound metal
Why choose FILAB for the analysis of welding scrapings and residues?
Advanced metallurgical expertise: our materials engineers and metallurgists have extensive experience in the study of defects related to welding and assembly metallurgy.
A cutting-edge analytical suite: SEM-EDS, ICP, XRD, microhardness, FTIR, metallographic analyses... all techniques are combined on a single site for fast and reliable analyses.
An approach tailored to your needs: whether it's an analysis, an expert assessment with interpretation, or an R&D project, we tailor our support to your industrial challenges.
An independent and accredited laboratory: guaranteeing impartiality, traceability, and scientific rigor in each of our studies.
A partner for your teams: we work with your R&D, quality, industrialization, and production departments to transform an analysis into a real lever for improving and enhancing the reliability of your processes.
What is metallurgical scraping or welding residue?
During a welding process, small metal spatters often detach from the fusion zone.
These solidified particles on the surface are called welding scrapings or welding residues.
They can:
- stick around the weld bead,
- accumulate on equipment,
- or remain trapped in parts.
Although sometimes tiny in size, these residues can impair the aesthetic, mechanical, and functional quality of assemblies.
FAQ
A weld scrape is a small metal projection from the fusion zone during a welding process. Once solidified, it remains attached to or around the part, potentially affecting its mechanical, aesthetic, or functional quality.
Analysis helps to understand their composition and origin, to assess their impact on the welded part and to optimize welding parameters. It is essential to ensure that parts comply with industrial specifications.
They can cause aesthetic defects, promote corrosion, disrupt assembly, reduce the life of parts and lead to non-conformities during quality controls.
Manufacturers in demanding sectors such as aeronautics, automotive, energy, medical, space or defense, as well as R&D teams.
Yes. Beyond analysis, our experts work with your teams to interpret the results and suggest areas for improvement to limit the appearance of scuffs and optimize your processes.