Mastering the Composition of Critical Lubricants
In the aerospace and nuclear sectors, lubricant composition determines the reliability of mechanical components, control of ageing and compliance with internal requirements. A formulation degradation, contamination, product mix-up or batch-to-batch variability can alter the performance properties of the fluid. Filab laboratory supports industrial companies in characterising the organic and mineral fractions of lubricants, comparing a sample with a reference and investigating non-conformities.
Additive Families Investigated
Investigations may target phenolic or aminic antioxidants, phosphorus- or sulphur-containing compounds with anti-wear and extreme-pressure functions, corrosion inhibitors, as well as detergent, dispersant or viscosity-modifying additives. Elements such as phosphorus, sulphur, zinc, calcium, magnesium or molybdenum may also provide useful indicators, depending on the formulation under investigation.
Separation and Molecular Characterisation Techniques
Gas or liquid chromatography, combined with suitable detectors and mass spectrometry, can be used to separate, identify and quantify many organic compounds. Sample preparation may include dilution, extraction or fractionation to minimise the influence of the lubricant matrix. These approaches are particularly relevant for the quantification of additives in lubricants and for comparing chemical profiles.
Comparing a Compliant Sample with a Suspect Sample
Comparative analysis of a new lubricant, a lubricant in service or a lubricant from a suspect batch makes it possible to objectively assess differences in composition. Filab laboratory can investigate additive depletion, the formation of degradation products, cross-contamination or the presence of unusual elements. The analysis plan takes into account the packaging, the sampling history and the availability of a reference sample.
Identifying and Quantifying Lubricant Additives
The identification and quantification of additives make it possible to determine the families of compounds present in an oil or grease: antioxidants, anti-wear agents, extreme-pressure agents, corrosion inhibitors, dispersants, detergents, viscosity modifiers, or antifoaming agents. The analytical strategy is defined according to the matrix, the compounds being sought, the expected concentrations, and the control objective. Filab laboratory draws in particular on its expertise in quantifying molecules by GC and LC to produce an interpretable result.
Filab laboratory also supports you with the following services:
- Safety testing of metalworking fluids according to the PCS-4002 standard
- Essais d’innocuité d’ingrédients à usage temporaire PR-6300
- Analyses et d’essais de qualification des fluides et produits de process
- Qualification des fluides selon DASSAULT DGQT 0.4.2.0065
- Qualification des fluides de coupe selon AIRBUS AIMS 12-10-000
- Qualification des fluides selon AIRBUS AIMS 12-10-001
- Essais de qualification des fluides selon AIRBUS AIMS 12-10-003
- Essais de qualification des fluides selon SAFRAN PR 1500 (PR-1500)
- Essais de qualification des fluides selon Rolls-Royce CSS 129 et CSS 131
- Essais et analyses de qualification des fluides PMUC
- Essais de corrosion des fluides de coupe sur alliages métalliques
- Essais de compatibilité entre fluides industriels et matériaux métalliques
- Essais d’innocuité des produits chimiques sur alliages aéronautiques
- Évaluation de l’effet d’un fluide sur les alliages d’aluminium
- Compatibilité des fluides de process avec les alliages de titane
- Compatibilité des lubrifiants avec les superalliages base nickel
- Analyse chimique et caractérisation des fluides de coupe
- Caractérisation physico-chimique des lubrifiants industriels
- Qualification des fluides aéronautiques selon BOEING BAC 5008
- Recherche de contaminants dans les fluides industriels
- Essais d’innocuité selon DMP 12-300 en laboratoire
- Essais d’innocuité selon SAFRAN DMP 6300
- Essais d’innocuité des fluides selon SAFRAN Landing Systems PCS-4001
Interpretation in Relation to the Formulation
The presence of a compound alone is not enough to determine its function or confirm product compliance. Filab laboratory places the results in context with the base oil, the available reference information and the relative levels measured. This approach supports quality control, comparative analysis and the investigation of formulation deviations.
Analysis of Elements and Inorganic Fractions
Elemental techniques complement molecular analysis by assessing elements associated with certain additive families or with contamination. Infrared spectroscopy can also help compare oils, monitor chemical changes or guide investigations. The analytical methods are tailored to the industrial question and the required limits of quantification.
Securing Industrial Decisions
Analytical results provide factual data to support a release, monitoring, batch change or supplier investigation decision. For highly demanding environments, the Filab laboratory adapts its support to the traceability constraints and control objectives specific to energy and nuclear analysis.
Preparing your analysis request
To frame the study, provide the type of lubricant, its application, the objective of the analysis, product and batch references, available quantities, sampling conditions and any comparison samples. Indicating suspected additives, specifications to be verified or expected thresholds helps guide the method. Contact the Filab laboratory to define the test plan, submit the samples and obtain a tailored analytical proposal.